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Industries · Food & Beverage

Every lot traced.Every recipe as approved.

Food and beverage producers handle ingredients, recipes and allergens on shared lines, under food-safety rules and retail requirements. Metalya traces every lot from receipt to delivery, sends approved recipes to machines and scales, and plans production by product compatibility to limit cleaning.

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  1. 01Ingredient receipt
  2. 02Weighing & mixing
  3. 03Processing
  4. 04Packing & labelling
  5. 05Shipment

The context

What makes it difficult.

Ingredients with expiry dates, allergens that must not cross between products, cleaning between incompatible runs and packaging that changes by customer and market. Food-safety inspections, certification audits and retail customers ask for lot-level records, and a recall needs answers fast.

  • 01

    Recall readiness

    Tracing a raw-material lot to every affected delivery must take minutes, not days.

  • 02

    Allergens and cross-contamination

    A wrong sequence or a missed cleaning can bring an allergen into a product that must not contain it.

  • 03

    Cleaning and changeovers

    Schedules that ignore product families multiply cleaning cycles and lost line time.

  • 04

    Recipe accuracy

    Formulations re-typed at mixers and scales cause dosing errors and off-spec batches.

  • 05

    Records gathered by hand

    Food-safety evidence is collected from paper forms whenever an inspector or a customer asks for it.

How Metalya helps

The capabilities that matter here.

Materials & TraceabilityLot traceability and tracebackInput/output genealogy from ingredient and packaging-material receipt to shipment, with expiry dates, so affected lots and deliveries are found quickly.APSCompatibility-aware sequencingFinite-capacity scheduling with setup drivers that group compatible products and families and model cleaning between incompatible ones.MOMRecipes to machines and scalesApproved recipes and parameters sent to connected machines and weighing systems for the active order.QualityQuality checks and holdsControl plans per stage, results recorded per lot, and holds and dispositions on non-conforming product.IntegrationLine performanceCounters and stop signals from processing, filling and packing lines, recorded as output and downtime.VisionVisual inspectionCameras detect visual defects on product and packaging, recorded as quality events on the lot.MOMRecords for inspectionsProduction, quality and traceability data recorded as the work happens, ready for food-safety inspections and customer audits.

Adapted with Studio

Experiences shaped for this floor.

Examples of screens and workflows teams compose on the core — without changing it.

  • A weighing station screen that checks each ingredient lot against the recipe
  • A pre-start checklist that confirms cleaning and line clearance before an allergen changeover
  • A recall lookup from supplier lot to customer deliveries

Customer proof

Running in food & beverage today.

Molino di FerroMolino di Ferro runs gluten-free food production on MetalyaA family-run corn miller and producer of gluten-free foods in the Veneto region manages its production on Metalya.Read the story

Architecture

ERP & business systemsMetalya Core · APS · StudioMachines, PLC & equipment

See Metalya on a food & beverage scenario.

Bring your routings and constraints; we will show them running on the core and adapted for your teams.

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