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ENIT

Industries · Rubber & Plastics

Every cycle, every mould, every lot — in context.

Injection moulding, extrusion and EPS forming run on process parameters, tooling and fast cycles. Metalya ties those signals to the order, the mould and the lot they belong to.

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  1. 01Raw material lots
  2. 02Moulding / extrusion
  3. 03In-process checks
  4. 04Finishing & packing
  5. 05Shipment

The context

What makes it difficult.

Plants run many presses or lines with frequent mould and colour changes. Quality depends on process parameters (temperatures, pressures, times) staying in their window, and customers increasingly ask which raw-material lot went into which delivery.

  • 01

    Micro-stops nobody records

    Short stoppages add up to hours, but operators cannot log every one by hand.

  • 02

    Changeovers planned by habit

    Mould and colour sequences decide setup time, yet the schedule rarely considers them.

  • 03

    Parameters disconnected from lots

    A drift in temperature or pressure is hard to link to the parts and lots it affected.

  • 04

    Mould life tracked on paper

    Shot counts and maintenance intervals for moulds live in spreadsheets.

How Metalya helps

The capabilities that matter here.

IntegrationMachine signalsPiece counters and machine start/stop signals from presses via OPC UA, MQTT and other protocols, recorded as production and downtime.QualityProcess controlSPC charts and alarms on moulding parameters, filterable by order, product and lot.APSSequence-aware setupsSetup drivers model changeovers by attributes such as colour or mould family, so the schedule groups compatible work.MaintenanceTooling and mouldsMoulds as tools and assets, with maintenance programs triggered by produced quantity.Materials & TraceabilityLot genealogyRaw-material lots linked to produced lots and shipments.MOMRecipes to machinesRecipes held centrally and sent to the machine for the product being produced.

Adapted with Studio

Experiences shaped for this floor.

Examples of screens and workflows teams compose on the core — without changing it.

  • A press-side screen that shows the active mould, shot count and parameter status
  • A changeover checklist that blocks the start until the first-article check is recorded
  • A shift dashboard of micro-stops by press and reason

Customer proof

Running in rubber & plastics today.

ISOSPAISOSPA runs a connected, paperless EPS shop floorAn expanded-polystyrene manufacturer connected its machines, moved operators to web-based workstations and added planning on the same production data.Read the story PolyhosePolyhose brings process control and material tracking into productionA global manufacturer of flexible hoses added statistical process control and end-to-end material tracking to real-time production monitoring.Read the story

Architecture

ERP & business systemsMetalya Core · APS · StudioMachines, PLC & equipment

See Metalya on a rubber & plastics scenario.

Bring your routings and constraints; we will show them running on the core and adapted for your teams.

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