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Module CMMS · Metalya Core

Computerised Maintenance Management

Plan and schedule maintenance on machine data and counters, to keep equipment reliable.

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Why it matters

Metalya includes a maintenance management system designed for use in the factory. Maintenance is planned and scheduled on time, driven by machine data and counters, to help anticipate failures. This keeps machine reliability and performance high, smooths operations and reduces downtime.

  • Fewer unexpected failures

    Maintenance driven by machine data and counters helps intervene before failures occur.

  • Planned stops, not surprises

    Interventions are scheduled at the right time, reducing unplanned downtime.

  • Full maintenance history

    Every activity is recorded, giving traceability and making audits easier.

Key features

What it does

  • 01

    Planning and scheduling

    Maintenance is planned and scheduled so equipment receives the work it needs at the right time, preventing sudden failures and optimising planned stops.

  • 02

    Preventive, data-driven maintenance

    Maintenance driven by machine data and counters helps anticipate failures and intervene before they occur, reducing emergency repairs and extending equipment life.

  • 03

    Less downtime

    Regular, preventive maintenance reduces unexpected failures and the downtime they cause, increasing productivity.

  • 04

    Cost savings

    Fewer emergency repairs, breakdowns and unplanned shutdowns, and better use of resources and spare parts.

  • 05

    Records and traceability

    A detailed record of every maintenance activity provides full traceability and makes audits easier.

  • 06

    Safer workplace

    Regular, well-organised maintenance reduces the risk of accidents and dangerous failures.

  • 07

    Analysis and optimisation

    Analyses of collected data reveal trends, weak points and areas for improvement, so maintenance strategies can be refined over time.

  • 08

    Resource management

    Monitor and manage maintenance personnel, spare parts and equipment, and plan their use efficiently.

  1. 01

    Asset

    Machines, moulds and equipment as assets with compositions.

  2. 02

    Program

    Triggers by produced quantity, working time or calendar date.

  3. 03

    Order

    Requests analysed and turned into orders with stages and materials.

  4. 04

    Plan

    Maintenance windows carved out of the production schedule.

What it covers

Maintenance planned around production.

Assets, programs and interventions on the same model as production — so counters come from real output, and planning knows when a machine will be down.

Programs are preventive: thresholds you define on quantity, time and dates. Predictive models are not part of the standard product.

  • 01

    Assets

    Assets and their compositions, linked to the machines they belong to.

  • 02

    Maintenance cycles

    Standard interventions with operations, spare parts and tools.

  • 03

    Programs

    Preventive programs triggered by produced quantity, working time or date thresholds, with repetition. Machine signals can add working time.

  • 04

    Requests and orders

    Requests from the shop floor, analysis, orders and stages — started, suspended and closed by technicians.

  • 05

    Revisions

    Revision programs and orders for planned overhauls.

  • 06

    Planning

    Planned maintenance becomes unavailable capacity in APS; downtime reasons link stops to interventions.

Maintenance connected to production

Because maintenance is part of the same platform as production, it works on the same data rather than on separate records.

  • Machine data and counters

    Collected through the machine connection, they can trigger preventive interventions at the right time.

  • Downtime and its causes

    Recorded during production, they help identify recurring failures and the weak points of each machine.

In the platform

One of the modules of Metalya Core. Every module shares one governed data model, so what happens here is immediately visible to planning, quality, materials and maintenance — and Metalya Studio adapts it to the way your plant works, with AI.

Works together with

Buy the foundation. Adapt the experience.

See Metalya on your own production scenario: your routings, your constraints, the screens your people need.

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