Industries · Chemicals & Cosmetics
Formulas, consumption and traceability, connected.
Chemical and cosmetic producers need accurate formulas at the plant, actual consumption and traceability to the final package.
- 01Raw materials
- 02Batching
- 03Quality testing
- 04Filling
- 05Packaging
The context
What makes it difficult.
Batch processes, ingredient substitutions, tolerance-based quality tests and frequent demand changes.
- 01
Formula transcription
Parameters re-typed at the plant cause deviations.
- 02
Actual consumption
Standard consumption hides real usage and losses.
- 03
Volatile demand
Batches must be rescheduled quickly when demand shifts.
How Metalya helps
The capabilities that matter here.
MOMRecipes and parametersRecipes sent to connected plants; actual consumption recorded per work stage.Materials & TraceabilityTraceabilityIngredient lots linked to produced batches and packaging.QualityTolerance-based testingQuantitative and qualitative checks with limits and alarms.APSFinite-capacity reschedulingScenario-based replanning when demand changes.
Adapted with Studio
Experiences shaped for this floor.
Examples of screens and workflows teams compose on the core — without changing it.
- A batch charging screen with ingredient lot scanning
- A lab results form linked to the batch
Architecture
ERP & business systemsMetalya Core · APS · StudioMachines, PLC & equipment
See Metalya on a chemicals & cosmetics scenario.
Bring your routings and constraints; we will show them running on the core and adapted for your teams.